Fixing worn shifter, no reverse lockout

  • Thread starter Thread starter jsilva
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jsilva

Greenie Member
The shifter assembly in my MS6 had worn to the extent that the reverse lockout no longer worked. After many months I finally implemented a fix. I have no experience or tools in metal work, so I did my best and maybe this might be helpful to someone else.

I ended up taking a piece from some copper pipe tubing I had around and I shaped the piece (using some medium strength wire cutters and a file) to fit in the gap on the shifter assembly. I filed away some of the plastic on the assembly for a better fit.

After a thorough cleaning, I then filled in the worn gap on the assembly with JB Weld Plasticweld and placed the copper piece over that. I wiped up any excess Plasticweld.

This is the result.

0FF860AE-C4E9-4F0C-9064-3D0E6C1A7216.jpeg

I’ll use some grease but the softer copper will likely still scratch and wear against the pin on the shifter. However, it’ll at least buy me some time until I can justify buying a replacement shifter assembly.
 
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