P2138, won’t rev above 3000 rpms, lots of smoke

I’ve tried to be conscious of what pin is what. 2A should be the bottom left while laying on my back... So I’m 99% certain I got it right. But I’ll check again tomorrow.

All I can say about the throttle body wiring right now is that I checked continuity of all the pins on the connector to the corresponding pins on the PCM and everything was fine.

I’ll examine the wiring harness as you suggested.
I did a quick google search for mazdaspeed and P2138: https://www.mazda3forums.com/threads/my-speed-wont-drive.275472/
 
Ok ...

I fiddled with the connector—I partially took it apart, pushed the wires in from behind, made sure the connecting thingies weren’t too big to make solid contact with the throttle body pins, etc. Things that seemed useless :)

Then I tested the 2A pin on the PCM and it was working. So then I started it and it was working :)

Still lots of smoke for a little while but it settled down and is now running like it did before this insane issue that was fixed by fiddling with a connector...!

Still lots to do on the car—replace turbo and transmission, and I have a cylinder #4 misfire due to low compression (and actually I’m getting a new problem ... backfires)—but I’m glad to have it running again.

Thanks very much to those who contributed and to Big Dill!
 
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Ok ...

I fiddled with the connector—I partially took it apart, pushed the wires in from behind, made sure the connecting thingies weren’t too big to make solid contact with the throttle body pins, etc. Things that seemed useless :)

Then I tested the 2A pin on the PCM and it was working. So then I started it and it was working :)

Still lots of smoke for a little while but it settled down and is now running like it did before this insane issue that was fixed by fiddling with a connector...!

Still lots to do on the car—replace turbo and transmission, and I have a cylinder #4 misfire due to low compression (and actually I’m getting a new problem ... backfires)—but I’m glad to have it running again.

Thanks very much to those who contributed and to Big Dill!

Perseverance is key. Glad you got it figured out.

Now get a replacement connector before this problem occurs again.

Replace your spark plugs.

Backfires are likely due to the amount of fuel you were dumping in the exhaust when cranking.

Was the #4 missfire there before this ordeal?
 
Perseverance is key. Glad you got it figured out.

Now get a replacement connector before this problem occurs again.

Replace your spark plugs.

Backfires are likely due to the amount of fuel you were dumping in the exhaust when cranking.

Was the #4 missfire there before this ordeal?

Yes, I will order another connector :)

I think I’ll wait to replace the spark plugs until I replace the turbo. I knew the turbo was spewing oil because I’d see it in the intake manifold and throttle body (the valves look pretty good though...). However, when I was starting the car without the intercooler on I saw oil building up on the hose from the turbo and when using the accelerator it literally sprayed out on the engine! So I’ll wait to to put in new plugs until the turbo is replaced which hopefully won’t be too long.

As for the misfire, the person I bought it from said there was low compression on #3 and no compression on #4. I didn’t test compression myself. It ran pretty terrible. I was hoping it was the head gasket and so I replaced that and a bunch of other things back in Dec., including using Engine Restore. After all of that work the engine ran a lot better. Granted, the improvement could mainly be because I replaced the spark plugs which were very fouled. But I still get #4 misfires. I have a compression tester but haven’t used it. The engine runs and it’s not too bad, but I know it could be better.
 
Yes, I will order another connector :)

I think I’ll wait to replace the spark plugs until I replace the turbo. I knew the turbo was spewing oil because I’d see it in the intake manifold and throttle body (the valves look pretty good though...). However, when I was starting the car without the intercooler on I saw oil building up on the hose from the turbo and when using the accelerator it literally sprayed out on the engine! So I’ll wait to to put in new plugs until the turbo is replaced which hopefully won’t be too long.

As for the misfire, the person I bought it from said there was low compression on #3 and no compression on #4. I didn’t test compression myself. It ran pretty terrible. I was hoping it was the head gasket and so I replaced that and a bunch of other things back in Dec., including using Engine Restore. After all of that work the engine ran a lot better. Granted, the improvement could mainly be because I replaced the spark plugs which were very fouled. But I still get #4 misfires. I have a compression tester but haven’t used it. The engine runs and it’s not too bad, but I know it could be better.
I take it you didn't diagnose where the compression loss is coming from before you pulled apart the engine? Do a compression test before you get more work done.

From what I have seen, Valves, rings and pistons are more common than head gaskets for compression loss on these engines.

The bad turbo seals could be contributing to the smoke you experienced.
 
I take it you didn't diagnose where the compression loss is coming from before you pulled apart the engine? Do a compression test before you get more work done.

From what I have seen, Valves, rings and pistons are more common than head gaskets for compression loss on these engines.

The bad turbo seals could be contributing to the smoke you experienced.

I didn’t diagnose anything but simply hoped with the head gasket :) At the time even that was very ambitious for me. I’ve learned a lot working on this engine and so I have more confidence to do more serious work now.

The main performance issues are that it’s pretty weak below 2000rpms and bucks somewhat when warming up, and the engine sounds a little grouchy all of the time. It also takes a couple of attempts to start when cold (it’ll start up and then stall). But once it’s warmed up, as long as I keep the rpms at 2700 or higher then it performs pretty well.

There’s no visible smoke anymore.
 
I didn’t diagnose anything but simply hoped with the head gasket :) At the time even that was very ambitious for me. I’ve learned a lot working on this engine and so I have more confidence to do more serious work now.

The main performance issues are that it’s pretty weak below 2000rpms and bucks somewhat when warming up, and the engine sounds a little grouchy all of the time. It also takes a couple of attempts to start when cold (it’ll start up and then stall). But once it’s warmed up, as long as I keep the rpms at 2700 or higher then it performs pretty well.

There’s no visible smoke anymore.

1. Compression test - this will define what you do next.
2. Use a logger such as an accessport or diag tool to watch your fuel system pressure. There are a lot of weak points here. I am not going to get into the details, but do some reading on the pressure relief valve and how to test fuel pressure.
3. Fresh plugs - don't forget to set the appropriate gap or the car will not run well at load.

You may have a vacuum leak when cold.
 
I am working on a mazda cx7 and I am experiencing the very same problems and I did all the things you said you did and my problem wasn't solved so I would like to know if you solved your problem??

I replaced the what I think is the throttle position sensor (according to the part no. linked by Awafrican) and the problem persists. Still can’t rev above 3000rpm (approx) and there’s lots of smoke when trying followed by it eventually stalling. Some smoke when idling and I don’t think it’ll stall without reving the engine.

Here’s what I replaced.

View attachment 13948
Did you get your problem solved because I am experiencing the same problem with a mazda cx7 and would like some help
 
I am working on a mazda cx7 and I am experiencing the very same problems and I did all the things you said you did and my problem wasn't solved so I would like to know if you solved your problem??


The issue was caused by the throttle body connector. Essentially it wasn’t making a connection and so the throttle body wasn’t opening.

So I’d suggest you focus there. It may or may not be your connector, it could be the throttle body itself.
 
The issue was caused by the throttle body connector. Essentially it wasn’t making a connection and so the throttle body wasn’t opening.

So I’d suggest you focus there. It may or may not be your connector, it could be the throttle body itself.
I swapped my throttle body onto another cx7 and it works fine on the other vehicle.so did you replace the connector?
 
I swapped my throttle body onto another cx7 and it works fine on the other vehicle.so did you replace the connector?

I had taken the connector apart somewhat and tried my best to make sure wires were seated properly and pins were making contact. I didn’t feel like I did very much but it fixed the issue and I’m still using it.

I did order a replacement connector but just haven’t installed it yet. This is what I ordered:

https://www.bmotorsports.com/shop/p...cts_id/4478?osCsid=mbans9ad8cj9mkbmvjgucpcce1
 
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