Ditch the Skunk2 manifold. People call them junk2 for a reason, they're poorly casted manifolds which are known for cracking on high revving engines without balance shafts. A ported RBC or RRC manifold will make just as much top end with a better mid range. The only times I've seen the S2 manifold gain power is on high power boosted cars, and crazy compression K24s.
there are 2 versions of the SK2 manifold. The ultra race and the ultra street.
The ultra race is actually considered a joke for NA due to runner length. It is by all means intended for big boost applications.
The ultra street manifold carries significant gains over both RBC(ported/unported) and RRC(ported/unported). Now, will you see these gains on a stock k20? no. You need to be operating in the rev range where the gains actually show. On the ultra street manifold, this is above 8000rpm. Significant gains over RBC/RRC in the higher rpm range. For me, this is a benefit. for 98% of k20 builds however youd be absolutely right. RRC for peak power, RBC for meaty mid range and more top end.
The manifold topic has been well discussed over on k20a.org so i made my decision based on the collective opinion of that forum, plus some 1D engine modeling/simulations.
The casting is rough that is for sure but its nothing that cant be cleaned up with some sandpaper rolls. i am OK with this decision and stand by it.
Speaking of balance shafts, delete them. They won't survive revving past 9k and it's been proven that there is a few HP gain moving to an RSX pump without the balance shafts. I don't remember what all is needed for that swap but it is a must for a high revving track setup.
yea my current engine is using an RRC oil pump. Same like the PRB(type S) but it requires NO modification to fit my block so RRC it was. the oil pick up is also at the correct height for my oil pan which is in fact an RRC oil pan(factory on ALL 8th gen SIs). The new engine will also use an RRC. no balance shafts where we're going.
What pushed you to getting the 625 rod bolts? Are guys revving to 9.5-10k failing ARP 2000 bolts? You're running a lighter rod (which helps rod bolts live an easier life) and the rod/stroke ratio of the K20 is considerably better than the K24 which means peak acceleration is lower (and thus peak tensile force on the bolts). I know a fair amount of guys who rev stock K24s to 8800 without failure so my instinct says the 2000 bolts would be sufficient for your goals.
This was spec'd out for a few reasons. One, consistently running the engine to 9.5k rpm. Far and above what most are running, k20 or other. yea i know that one dude on youtube revv'd his car to 9800rpm once and it was FINEEE yes i know. Im not basing this build on what everyone on the streets is doing. hitting 9000rpm once during a drive is like yea ok whatever..but 10 minutes of lapping, consistently seeing 9500rpm. Its alot. The piston speeds are immense. theres no way around that. If a bolt begins to stretch even the slightest that is absolutely game over for your botton end.
i am not ASM with my fleet of k24 s2000's that receive rebuild every 10 hours. I do not have sponsors sending me everything and anything i could need. I would like to get at least 2 seasons(say 70 hours) of usage out of this setup before refreshing. I wont be doing a tear down each and every season as thats just not realistic for me at this time. Basically refresh as needed. If the 625+'s offer that added insurance, then its worth while i would say.
4piston would be one of the worst for misrepresentation of this info. I honestly couldnt care less what happens on the drag strip. Oh you run arp 2000's for a 9 second pass which you make 15 of per year? lets compare that to even a single 1:20 lap. wonder whos spending more time around 9.5k rpm, not me? ok ill go for two laps. See? Just saying. Things that apply elsewhere do not apply here.
K24 is the number one question i get asked at the track these days. "broooooooooo you running a built k24 or what?"
No. Ive just spent an unreal amount of time collecting seat time. Equally as expensive as building an engine id say.
The piston speeds of a k24 at 7800rpm exceed that of this current generations F1 engines at 16,000rpm.
Are you going to tell me that hondas factory cast pistons are OK with this? again. for a rip down the strip, absolutely. For a mexico pull with the boys, hellll ya brother. For 10+ minute time attack sessions? Please refer to my comment about ASM.
The side loading is unbelievable as well. You will destroy those cylinder liners quickly on that k24. no way around it. So add that in to your maintenance schedule as well as replacing rod bearings with oil changes. Maybe easy on other chassis but on my civic...youre dropping the subframe. Its just not something i want to get into.
The added torque is yea ok great, but then what, am i modulating throttle to avoid wheel spin? now i need more tire? hows that work?
With gearing the k20 will wax a k24 all day long. As i rev my k20 it moves closer to its peak power. a k24, even top of the line 4P build will only rev towards less power. just my own feelings and opinions on the matter.
Some of this is for reliability, some of it is for science, and at the end of the day, its going to scream like nothing else at the local race track. When the time comes for "more power" a turbo and 8psi is probably all it would take lol.
I wouldn't worry about running larger valves until you get the head ported (assuming the shop that's doing the head work isn't porting it). Running larger valves has diminishing returns without increasing bore size as well, it all kind of goes hand in hand.
stock valves are definitely staying. an RBC cylinder head will flow 300hp NA easily. The issue is header/intake in 99% of peoples builds. nothing off the shelf will flow what you need to make real NA power. Even my skunk2 manifold will receive some light sanding. plenum spacer, and potentially a custom plenum in the future. Engine Sim really loves that plenum volume, or i guess NA engines do lol.
I dont intend on any porting for this one. basically everyone ever only cares about flow increase at max lift. Is it a secret that the valve only spends maybe 1* of crank rotation at max lift...everything else being opening or closing?
the factory k20(the good ones anyways) cylinder heads are so successful because of the low lift flow!! so you start mucking about with the die grinder or even the CNC and what are you increasing? Flow numbers for your website? cool. not interested in that
You're definitely fighting an uphill battle sticking with a K20! Should be a fun setup when it's all together.
I am definitely doing something different here! If it works or not, well thatll left to be seen.
having come from a car with all the power, and literally none of the pace, ive learned that in racing, unless money is no object...less can be more. Less is more. Less time chasing BS and more time in the seat. That was kinda my idea with this one anyways. I have some great help/support from a few over on the k20a forums and thats basically been cheat codes.
You should see what the dudes in Europe/Japan do with k20s. North America is a total joke by comparison.