So I took a look at my low load/low rpm ignition maps. In my last tunes which were from the old engine, that never had these KR issues, my timing and VVT maps were much higher than the OEM stock values (at least compared to what COBB calls Stage 0, or stock).
Timing was 10-15 degrees higher in some spots and VVT was a smoothed out version of the COBB stage 3 map. Because the low load/low rpm timing values are very insignificant for any power levers and are really driveability/reliability factors, I decided to make the columns in the 500-1500 rpm range nearly stock, and for loads 0-1.2 for all other rpm ranges also much closer to stock.
For VVT I also lowered my values from the Stage 3 smoothed out version, although not as drastically.
Having driven with some of these changes, I do not see the kind of KR during cruise conditions as before, nothing over 5KR, at least. I have now created a map to even more closely approximate the OEM values, and will report on how it goes.
What's really bugging me is that the previous aggressive values never resulted in the kind of KR in my old two setups and I had two brand new OEM Mazda engines they worked fine on. Wonder if my current engine has some valve seal/carbon issues, but won't know til next year when I do a valve cleaning. For now just want to avoid this LSP type knock while I daily.
For what it's worth, I disagree with the notion that consistent high KR values around load values of 1 in Gen2's are "no big deal." This thread is for those that share the concern and want to better understand the potential causes and solutions.
The_big_dill - I don't like removing the ECU from it's relocated spot, as I don't want to mess with the harness, but if I happen to have to do it for some reason during maintenance, I'll let you know. My current theory is that for this engine configuration, my tunes timing and VVT advance targets were way too high and caused knock (possibly LSP related),.